Ambassadeur 6500 Inshore 17 03

Master Maintenance and Repair Manual: Abu Garcia Ambassadeur 6500 Inshore (17 03)

The Abu Garcia Ambassadeur 6500 Inshore (17 03) represents the pinnacle of round-reel durability for coastal anglers. This specific iteration features refined tolerances in the drive train that require precise lubrication to maintain its "tank-like" reputation. When salt air and spray penetrate the housing, the resulting oxidation can compromise the reel's smooth operation.

This guide outlines a professional-tier service procedure to restore the 17 03 model to its original factory specifications.

Required Service Inventory

• Tools: 10mm wrench, precision flat-head screwdriver, and a small Phillips head.

• Cleaning Station: A shallow tray with Isopropyl alcohol or a dedicated reel degreaser.

• Lubricants: Deuthlon Grease (for high-pressure contact) and Deuthlon Oil (for high-velocity oscillation).

• Detailing Tools: An old toothbrush and microfiber cloth.

Stage 1: Exterior Disassembly

Before accessing the internal mechanics, the handle and tensioning hardware must be systematically removed.

1. Handle Removal: Unscrew the retainer screw and lift off the locking plate. Use the 10mm wrench to remove the handle nut. Pull the handle, the spring washer (bent washer), and the star drag assembly from the drive shaft.

2. Side Plate Separation: Loosen the three large captive thumb screws on the right side plate. Carefully pull the side plate assembly away from the frame.

3. Spool Extraction: Slide the spool out of the frame. Inspect the spool shaft for salt crystals or debris that may have bypassed the seals.

Stage 2: Drive System and Drag Service

The 17 03 utilizes a robust gear set designed for heavy cranking. Proper grease application here is non-negotiable for gear longevity.

1. Gearing Teardown: Slide the main gear and the Carbon Matrix drag stack off the drive shaft. Keep the washers in their specific order to ensure consistent drag pressure.

2. Solvent Bath: Scrub the main gear and pinion gear with a brush and solvent until all old, hardened lubricant is removed.

3. Drive Lubrication:

   • Recommendation: Apply Deuthlon Grease to the teeth of the Main Gear and the Pinion Gear.

   • Pro Tip: Ensure every tooth is coated, but do not fill the gaps entirely; the gear teeth need room to mesh without excessive hydraulic resistance.

Stage 3: Levelwind and Idler Gear Calibration

The levelwind on an Inshore 6500 is synchronized with the spool. To ensure the line guide doesn't "rob" momentum during a cast, it must be lubricated with a light-viscosity fluid.

1. Worm Shaft Maintenance: Remove the pawl cap from the bottom of the line carriage and extract the metal pawl. Slide the worm shaft out of the frame housing.

2. Idler Gear Cleaning: Locate the nylon idler gears that bridge the gap between the spool and the levelwind system.

3. High-Performance Oiling:

   • Recommendation: Apply Deuthlon Oil to the Levelwind Worm Shaft and the Idler Gears.

   • Rationale: This specialized oil provides a slick, hydrophobic barrier that allows the levelwind to oscillate rapidly without the "heavy" feel that grease can cause in cold or wet conditions.

Stage 4: Bearing Maintenance and Spool Care

1. Bearing Flush: Remove the spool bearings. Soak them in solvent and spin them to ensure they are free of grit.

2. Oiling: Apply a single drop of high-speed oil to each bearing.

3. Centrifugal Brake: Wipe the brass brake drum inside the side plate with a clean cloth. Ensure the brake weights on the spool move freely to prevent uneven casting friction.

Stage 5: Final Reassembly and Testing

1. Re-seat the Internals: Slide the spool back into the frame. Align the right side plate with the drive shaft and tighten the three thumb screws.

2. Hardware Installation: Place the star drag, spring washer, handle, and nut back onto the shaft. Secure the locking plate.

3. Verification: Engage the thumb bar to check the freespool. Turn the handle to verify that the levelwind tracks perfectly from left to right. Adjust the mechanical brake knob until the spool has zero side-play.

By utilizing Deuthlon Grease on the main drive components and Deuthlon Oil on the levelwind and idler gears, you ensure your Ambassadeur 6500 Inshore 17 03 remains smooth, powerful, and corrosion-resistant.